Although low-code automation platforms may sound too good to be true, they are actively being used to overcome real operational challenges across industries. Below, we explore two success stories where Fortude used Microsoft Power Platform to transform manufacturing and logistics environments.
Use case 1: Global supply chain leader in apparel minimizes downtime and boosts efficiency
The manufacturer faced constant challenges in capturing and analyzing machine downtime. The absence of real-time visibility led to production delays, inefficiencies, and rising maintenance costs.
The challenge:
- Lack of a structured system to track machine downtimes.
- No real-time insights into breakdowns or repair times.
- Increased maintenance costs and extended production downtimes.
- Productivity loss and low customer satisfaction due to the inability to manage disruptions effectively and production delays.
The solution:
Using Microsoft Power Platform, a customized solution was developed with the following components:
- Admin panel: Enabled administrators to manage master data, access historical downtime records, and ensure data accuracy.
- Power BI dashboard: Delivered real-time visualizations to identify downtime patterns and support data-driven decision-making.
- Team leads’ view: Allowed real-time breakdown reporting near production lines.
- Mechanics’ view: Streamlined mechanic dispatch from the waiting area and enabled quick response to downtime incidents.
The outcome:
- Improved response time to machine failures.
- Enhanced production efficiency through real-time visibility.
- Reduced unplanned downtimes and maintenance costs and increased overall operational efficiency.
This is a prime example of how low-code automation can address operational inefficiencies in a high-volume manufacturing environment.
Use case 2: 3PL provider simplifies shop floor operations
A US-based third-party logistics (3PL) provider, managing supply chains for tech hardware, struggled with a fragmented ERP environment. While Microsoft Dynamics NAV supported back-office functions, it lacked the operational capabilities needed on the shop floor.
The challenge:
- Inadequate coverage of shop floor processes in the ERP, as it was limited to accounting functions.
- In-house applications couldn’t fully support business-critical requirements.
- Manual interventions leading to inefficiencies in receiving, repair, and quality control.
The solution:
Using Power Apps, Power Automate, and Power BI, Fortude developed a tailored application suite that:
- Extended ERP capabilities to shop floor teams.
- Incorporated standard manufacturing functionalities into the new system.
- Streamlined processes across Receiving, Repair, Reclaim/Harvest, and Quality Control.
- Enabled digital transformation and significantly enhanced overall efficiency.
The outcome:
- Higher operational efficiency across departments.
- Simplified shop floor operations.
- Enhanced visibility and coordination on the shop floor.
This demonstrates the power of low-code in logistics and warehouse management, especially for businesses operating within complex ERP ecosystems. If you want to know more information on these case studies or others, read our blog on how low-code solutions are accelerating digital transformation.